CommercialPalletSustainable Solutions
Repair & Extend

Pallet Repair Services

Why buy new when repair gives you the same quality at a fraction of the cost?

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Expert Repair, Extended Life

Our skilled repair technicians can restore most damaged pallets to full functionality. A single repair cycle extends a pallet usable life by 3-5 additional trips, saving money and reducing environmental impact.

What We Repair

  • Broken or cracked deck boards
  • Damaged or split stringers and blocks
  • Protruding or missing nails and fasteners
  • Lead board replacement
  • Stringer notch repair
  • Full deck board replacement

On-Site Repair

Our mobile repair crews come to your facility with all necessary equipment and materials. Ideal for businesses generating large volumes of damaged pallets regularly.

Off-Site Repair

We collect damaged pallets, repair them at our facility, and return them ready for use. Best for smaller volumes or when on-site space is limited.

Cost Savings

Pallet repair typically costs 40-60% less than purchasing new pallets. Combined with our buyback program, many customers achieve a net-positive pallet economy.

Our Repair Process

01

Assessment

Each pallet is inspected to determine repairability. We evaluate structural integrity, the number and type of damaged components, and whether repair is cost-effective versus replacement.

02

Component Prep

Replacement boards and stringers are cut from our reclaimed lumber inventory or new stock. Pre-cutting ensures fast, consistent repairs with minimal waste.

03

Repair & Assembly

Technicians replace damaged components using pneumatic nail guns and industrial-grade fasteners. Each repair is done to the original pallet specification.

04

Quality Check

Every repaired pallet undergoes a final inspection for structural integrity, dimensional accuracy, and fastener flush. Only pallets passing all checks enter inventory.

The Economics of Repair

Metric
Repair
Buy New
Cost per pallet (48x40)
$3-6
$10-18
Turnaround time
1-3 days
3-7 days
Additional trips gained
3-5 trips
N/A (new lifecycle)
Environmental impact
Minimal — reuses existing material
Full manufacturing footprint
Cost per additional trip
$0.60-2.00
$3-6

“Their on-site repair crew saves us approximately $14,000 per month compared to buying new replacement pallets. The quality is indistinguishable.”

Kenji Nakamura
Operations Manager, West Coast Distribution Center