Custom Pallets
Need a non-standard size? We engineer pallets tailored to your product and logistics requirements.
Request Custom Pallet Quote
Engineered for Your Needs
Standard pallets do not fit every application. Whether you need odd dimensions for specialized machinery, extra-heavy-duty pallets for industrial equipment, or lightweight pallets for air freight, we design and build to your exact specifications.
What We Customize
- Dimensions: Any length, width, and height combination
- Load capacity: From lightweight display pallets to 10,000+ lb heavy-duty platforms
- Entry type: 2-way or 4-way entry configurations
- Deck style: Flush, notched, single-face, double-face, or reversible
- Material: Hardwood, softwood, combo, or recycled lumber
- Treatment: ISPM 15 heat treatment, fumigation, or kiln drying
- Finishing: Painted, branded, color-coded, or raw
The Custom Pallet Process
- Consultation: We discuss your product dimensions, weight, stacking needs, and supply chain requirements.
- Design: Our team creates a pallet design optimized for your application.
- Prototype: We build a sample for your review and testing.
- Production: Once approved, we manufacture your pallets at scale.
- Delivery: Pallets delivered on your schedule, wherever you need them.
Common Custom Applications
Aerospace
Precision-engineered pallets for aircraft components with exact dimensional tolerances and CNC-cut cradles for parts retention.
Automotive
Heavy-duty pallets designed for engine blocks, transmissions, and body panels. Stackable designs with integrated dunnage.
Electronics
Static-safe, cushioned pallets protecting sensitive electronic equipment during transit. ESD-compliant options available.
Agriculture
Ventilated pallets with 30-40% open deck area for produce storage, cold chain logistics, and USDA-compliant food handling.
Military / DOD
MIL-SPEC compliant pallets for defense and government logistics. RFID tag integration and serialized tracking available.
Retail Display
Half-pallets and quarter-pallets designed for in-store merchandising with branded graphics and point-of-purchase integration.
Pharmaceutical
Clean-room compatible pallets with smooth, sealed surfaces. Fumigant-free heat treatment for GMP compliance.
Oil & Gas
Extra-heavy-duty platforms rated to 12,000+ lbs for pipe, valves, and wellhead equipment. Steel reinforcement available.
E-Commerce Fulfillment
Lightweight, stackable pallets optimized for automated warehouse systems and robotic material handling.
Material Options
Choose the right wood species for your application, budget, and performance requirements.
Hardwood
Oak, Maple, Birch, Ash
Softwood
Pine, Spruce, Fir (SPF)
Combo / Recycled
Mixed species, reclaimed lumber
Recent Custom Builds
A selection of specialized pallets we have engineered in the last year.
96×60" Generator Platform
Industrial power generation company
Hardwood block construction, 10,000 lb rating, steel corner braces, integrated skid runners, forklift pockets on all 4 sides.
24×20" Quarter-Pallet Display
National snack food brand
Pine construction, printed graphics, stackable interlocking design, 500 lb capacity, FDA-compliant finish.
72×48" Ventilated Produce Pallet
California strawberry cooperative
Spruce decking with 35% open area, plastic feet for wash-down, 1,800 lb capacity, USDA-compliant.
120×48" Oversized Lumber Pallet
Building materials distributor
Double-thick hardwood stringers, reinforced center support, 8,000 lb capacity, notched for 4-way entry.
48×40" Automated Warehouse Pallet
E-commerce fulfillment center
Precision-milled to ±1/16" tolerance, RFID tag embedded, chamfered edges for conveyor systems, 2,500 lb capacity.
36×36" Hazmat Drum Pallet
Chemical manufacturing plant
Hardwood construction, spill containment lip, 4-drum capacity, ISPM 15 heat treated, 4,000 lb rating.
Ordering & Lead Times
Prototype
3-5 business days
Physical prototype for your testing and approval. Engineering drawings included.
Initial Production
5-10 business days
First production run after prototype approval. Quality checks at every stage.
Volume Production
7-14 business days
Full-scale ongoing production. Recurring schedules and blanket POs available.
“We needed a pallet that could survive a 6-foot drop test with a 3,200 lb payload. Their engineering team designed and delivered it in under a week. It passed on the first try.”